💧 Coagulation · Jar Test Scale-Up

Alum Dosing Calculator

Scale up jar-test results to full-plant alum (Al₂(SO₄)₃·14H₂O) dosing for turbidity removal — both dry-feed kg/hr and 50% liquid alum L/hr.

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In short — aluminium sulphate (alum) coagulant dosing formula

Aluminium Sulphate (Alum) Coagulant Dosing rate is the volume of stock chemical that must be injected per unit time to achieve a target concentration in the main flow. The exact formula:

Dose (L/hr)  =  (Q × C_target) ÷ C_stock

Worked example: Q = 100 m³/hr raw water, target = 30 mg/L alum (jar test), stock = 50% liquid alum (SG 1.33, C_stock = 665 g/L)  →  Dose = (100 × 30) ÷ 665 = 4.51 L/hr ≈ 75 mL/min.

Used for: aluminium sulphate (alum) is the most widely used coagulant in conventional water treatment.

💧 Alum Dosing — Quick Estimator

Required Dosing Rate

Aluminium Sulphate (Alum) Coagulant Dosing Equation

Aluminium sulphate (alum) is the most widely used coagulant in conventional water treatment. Its dose is set by jar test — typically 5–80 mg/L as Al₂(SO₄)₃·14H₂O — and then scaled to plant flow. Dry feed uses kg/hr of granular alum; liquid feed uses 48–50% liquid alum at SG 1.32–1.34.

Alum dose (L/hr liquid · kg/hr dry)
Rate = (Flow × Dose_PPM) / (Strength_% / 100 × SG × 1000)

Where:

  • Flow = Main flow rate in m³/hr
  • Dose_PPM = Target concentration in mg/L or ppm
  • Strength_% = Percentage active ingredient of the stock chemical
  • SG = Specific Gravity (density relative to water) of the stock

Related dosing calculators

Other chemical-specific dosing calculators in the same series — same formula, different defaults:

Frequently Asked Questions

How do I scale up a jar-test alum dose to the full plant?

Multiply the optimum jar-test dose (mg/L) by the plant flow rate (m³/hr). That gives kg/hr of dry alum required. For liquid alum, divide by the active strength in g/L (e.g. 50% × 1.33 SG × 1000 = 665 g/L). Always validate at the plant — full-scale dose is sometimes 10–20% higher than jar-test optimum.

What is the typical alum dose for surface water treatment?

10–80 mg/L for most lakes and rivers; 80–150 mg/L for high-turbidity tropical rivers; 5–20 mg/L for low-turbidity pre-filtered water. Cold water (<10°C) often needs 1.5× the dose of warm water for the same coagulation result.

How much alkalinity does alum consume?

1 mg/L of alum (as Al₂(SO₄)₃·14H₂O) consumes ~0.5 mg/L as CaCO₃ alkalinity. Soft waters with <30 mg/L alkalinity often need lime or soda-ash co-dosing to keep coagulation pH in the 6.0–7.5 floc-friendly range.

Liquid vs dry alum — which is better?

Liquid alum (50%) is the standard for plants >500 m³/day: no dust, easy metering, accurate dosing. Dry alum (granular, ~17% Al₂O₃) is cheaper per kg of active and has indefinite shelf life — preferred for small plants or remote sites without reliable power for liquid metering.

Can I substitute PAC for alum and use the same dose?

No. PAC (polyaluminium chloride) is 2–3× more potent per mg of Al than alum and consumes about half the alkalinity. A PAC dose of 10–15 mg/L often replaces a 30–50 mg/L alum dose. Always re-jar-test when switching coagulants.

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