🧪 pH Raise · Neutralisation

Caustic Soda Dosing Calculator

Calculate the L/hr of 50%, 32% or 25% caustic soda (NaOH) needed for pH correction, acid neutralisation or membrane CIP cleaning.

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In short — sodium hydroxide (naoh) dosing formula

Sodium Hydroxide (NaOH) Dosing rate is the volume of stock chemical that must be injected per unit time to achieve a target concentration in the main flow. The exact formula:

Dose (L/hr)  =  (Q × C_target) ÷ C_stock

Worked example: Q = 50 m³/hr, target = 100 mg/L NaOH for pH raise, stock = 50% caustic (SG 1.53, C_stock = 765 g/L)  →  Dose = (50 × 100) ÷ 765 = 6.54 L/hr ≈ 109 mL/min.

Used for: sodium hydroxide is the standard alkali for raising ph, neutralising acids, and cip-cleaning ro and uf membranes.

🧪 Caustic Soda Dosing — Quick Estimator

Required Dosing Rate

Sodium Hydroxide (NaOH) Dosing Equation

Sodium hydroxide is the standard alkali for raising pH, neutralising acids, and CIP-cleaning RO and UF membranes. It is supplied as 50% (SG 1.53), 32% (SG 1.35) or 25% (SG 1.27) liquor. 50% is the cheapest per kg NaOH but freezes at 12 °C — heated tanks needed below that.

Caustic dose (L/hr)
Rate = (Flow × Dose_PPM) / (Strength_% / 100 × SG × 1000)

Where:

  • Flow = Main flow rate in m³/hr
  • Dose_PPM = Target concentration in mg/L or ppm
  • Strength_% = Percentage active ingredient of the stock chemical
  • SG = Specific Gravity (density relative to water) of the stock

Related dosing calculators

Other chemical-specific dosing calculators in the same series — same formula, different defaults:

Frequently Asked Questions

How much 50% caustic do I need to raise pH from 5 to 7?

For low-alkalinity water (<20 mg/L), about 5–15 mg/L NaOH per pH unit. For a 100 m³/hr stream raising 2 pH units: ~20 mg/L NaOH × 100 m³/hr ÷ 765 g/L (50% NaOH) = 2.6 L/hr. Always validate by inline pH probe — alkalinity and CO₂ buffering vary.

Why is 50% caustic stored hot?

50% NaOH freezes at 12°C and crystallises in cool weather. Storage tanks are typically heat-traced and insulated to keep it >18°C. 32% and 25% caustic remain liquid down to −20°C, but cost more per kg active.

What dose is needed for RO membrane CIP cleaning?

RO high-pH CIP uses 0.1–0.2% NaOH (1,000–2,000 mg/L) at pH 11–12 and 35–40°C, recirculated for 60–90 min. For a 200 L cleaning solution: dose = 200 L × 1500 mg/L ÷ 765,000 mg/L (50%) = 0.39 L of 50% caustic per cleaning.

Can caustic and acid be dosed in the same line?

Never — the heat of neutralisation can boil off the line and the resulting Na salt can scale fittings. Keep dose lines separated by at least 5 m of pipe with full mixing in between, or dose into independent legs of a Y-mixer.

How toxic is caustic dosing solution?

50% NaOH is severely corrosive — Class 8 dangerous good. Splash on skin causes deep burns within seconds. PPE: full chemical suit, face shield, neoprene gloves, splash boots. Eyewash and safety shower within 15 m of dose tanks is mandatory.

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