⚡ Single-Phase · 230 V / 240 V

Single-Phase Cable Sizing Calculator

Cable sizing for single-phase 230 V or 120 V circuits. Compute the minimum live-conductor cross-section, neutral cross-section equal to live, and earth (CPC) per BS 7671 Table 54.7 / IEC 60364.

Standard-Verified
Worked Example
Free · No Login

In short — single-phase circuit cable sizing

Single-Phase Circuit Cable Sizing selects the minimum standard cable cross-section whose corrected ampacity Iz exceeds the design current Ib. Per IEC 60364-5-52 Table B.52.4, Method B1 (in conduit on wall):

It = Ib ÷ (Ca × Cg × Ci)   →   pick smallest cable where Iz ≥ It

Worked example: Ib = 32 A, Method B1, ambient 30 °C (Ca = 1.00), 1 circuit (Cg = 1.00)  →  It = 32 ÷ (1.00 × 1.00) = 32.0 A → from IEC 60364-5-52 Table B.52.4, Method B1 (in conduit on wall): 4 mm² (Iz = 36 A). Selected cable: 4 mm² copper (≈ 10 AWG).

Standard: IEC 60364-5-52 Table B.52.4, Method B1 (in conduit on wall).

Used for: domestic ring-final and radial circuits; lighting branches; single-phase appliance feeds; small-commercial sub-mains; EV charger circuits at 32 A or below.

⚡ Single-Phase Cable Sizing — Quick Estimator

Pre-loaded with defaults for Single-phase 230 V circuit, 2-core + earth, in conduit on a wall. Edit any field to recompute.

Required It (A)
Minimum Cable Size
Cable Ampacity Iz
Derating Applied

⚠️ Estimate based on copper / XLPE conductors per IEC 60364-5-52 Table B.52.4. Use the full calculator for voltage drop, short-circuit and protection coordination.

Single-Phase Circuit Cable Sizing — Method

Single-phase circuits — 230 V (Europe / UK) or 120 V / 240 V split-phase (North America) — dominate domestic, small-commercial and lighting installations. Cable sizing is identical to three-phase except: only one live conductor carries the load (no √3 factor), the neutral always equals the live cross-section, and voltage drop is twice that of an equivalent 3-phase cable for the same current and length.

Required tabulated current
It = Ib ÷ (Ca × Cg × Ci)

Where:

  • Ib — design current of the circuit (A), from the load calculation
  • Ca — ambient temperature correction (1.00 at 30 °C reference)
  • Cg — grouping / bunching factor (1.00 for a single circuit)
  • Ci — thermal-insulation factor (1.00 if the cable is in free air; 0.50 if fully buried in insulation)

Then pick the smallest cable cross-section in IEC 60364-5-52 Table B.52.4, Method B1 (in conduit on wall) whose tabulated ampacity Iz ≥ It.

Related cable sizing calculators

Other standard- and method-specific cable-sizing calculators in the same series — same procedure, different reference tables and defaults:

Frequently Asked Questions

What size cable do I need for a 32 A single-phase circuit?

32 A single-phase in conduit on a wall (Method B1) at 30 °C with no grouping: tabulated current Iz must be ≥ 32 A. From IEC 60364-5-52 Table B.52.4 (XLPE Cu): 4 mm² = 36 A ≥ 32 A ✅. UK BS 7671 typically allows 4 mm² T&E for a 32 A radial in domestic installations; 6 mm² is required if the cable is buried in thermal insulation (Ci = 0.5 → 4 mm² @ 36 × 0.5 = 18 A < 32 A).

Does a single-phase cable need a neutral the same size as the live?

Yes for circuits up to 16 mm². BS 7671 524.2.2 / IEC 60364-5-52 524 require the neutral cross-section to equal the line cross-section in single-phase circuits ≤ 16 mm² Cu. Above 16 mm², the neutral can be reduced if the load is balanced, but in single-phase the neutral always carries the full line current — keep them equal.

How is single-phase voltage drop calculated?

Vd = 2 × I × L × (R cosφ + X sinφ) / 1000 (V). The factor of 2 accounts for both the line and neutral resistance (current goes out and returns). Example: 30 m of 4 mm² Cu at 32 A unity PF: Vd = 2 × 32 × 30 × 4.61 / 1000 = 8.85 V = 3.85 % of 230 V — borderline 5 % limit.

Why does single-phase have twice the voltage drop of three-phase?

In single-phase, current flows down the line and back through the neutral — both conductors contribute resistance. In balanced three-phase, the three line currents cancel in the neutral (no return current), so only the line conductors contribute. For the same conductor size and load current per phase, three-phase Vd is √3 / 2 ≈ 0.866 of single-phase — but for the same total power transferred, three-phase needs only 1/√3 of the current per phase, so Vd is 1/3 of single-phase.

How big should the earth (CPC) be for a single-phase circuit?

BS 7671 Table 54.7: CPC = 1.0 mm² for 1.5 mm² line, 1.5 mm² for 2.5 mm² line (or 2.5 mm² in the same flat T&E cable), 2.5 mm² for 4 mm² line, 4 mm² for 6 mm² line, 6 mm² for 10 mm² line. NEC Table 250.122 gives equipment-grounding conductor: 14 AWG for 15 A, 12 AWG for 20 A, 10 AWG for 60 A, 8 AWG for 100 A breaker. Always verify with the adiabatic equation S ≥ √(I²t) / k for fault-clearing.

Can I use a single 2.5 mm² ring final for a 32 A circuit?

Yes — BS 7671 Appendix 15 allows a 32 A ring final on 2.5 mm² T&E because the load current is shared between the two halves of the ring (max 16 A per leg). The Iz of 2.5 mm² Method 100 (cable in conduit in insulated wall, ring) is rated 27 A — but with two paths in parallel the total is 27 × 2 / √2 ≈ 38 A, satisfying the 32 A breaker. For a radial, 4 mm² is the minimum for 32 A.

Ready for the full cable-sizing calculation?

Use the full AI Calculator to add voltage drop, short-circuit verification, protection coordination and a professional PDF report.

⚡ Open Full Calculator — Free

No registration required · 157 engineering calculators · PDF report export