⚡ IEC 60364-5-52 · International

IEC 60364 Cable Sizing Calculator

Calculate minimum cable cross-section per IEC 60364-5-52 — Reference Method, derating factors (Ca, Cg, Ci) and Annex G voltage-drop limits. Used worldwide except North America.

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Cable selection — Quick answer

Cable selection requires choosing five things together: conductor material, insulation type, cross-sectional area, installation method, and short-circuit rating. The decision sequence below produces the cheapest cable that still meets every code requirement.

1. Pick conductor: Cu (smaller, ×1.6 cost) or Al (larger, lighter)
2. Pick insulation: PVC (70 °C, lower cost) or XLPE (90 °C, smaller size)
3. Pick installation method: A1 / B1 / C / D1 / E (sets ampacity table)
4. Size for ampacity: Iz × Ca × Cg ≥ Ib
5. Verify voltage drop <3% branch / <5% total + short-circuit thermal rating

Worked example: 50 A three-phase circuit, 30 m run on cable tray, 30 °C ambient. Step 1: copper (smaller cross-section). Step 2: XLPE (90 °C allows smaller cable). Step 3: method E (free air on tray). Step 4: 10 mm² Cu XLPE method E gives Iz = 75 A ≥ 50 A ✓. Step 5: Vdrop = √3 × 30 × 0.001 × 50 × 2.19 = 5.7 V = 2.5% ✓. Selected: 10 mm² copper XLPE.

Cable selection comparison: copper vs aluminium

Property Copper Aluminium When to pick
Resistivity @20 °C0.0172 Ωmm²/m0.0282 Ωmm²/mCu when shortest size
Cross-section for same I1.0×1.6×Al when conduit fill OK
Weight per unit length1.0×0.55×Al for overhead / long runs
Cost per metre (typical)1.0×0.5×Al for large feeders
TerminationStandardAnti-oxidant compound + torqueCu where space is tight

Standard / source: IEC 60364-5-52 (selection of conductors); NEC NFPA 70 Article 310; BS 7671:2018+A2 Section 523; AS/NZS 3008.1.1 Part 1.

Used for: Building installations, industrial feeders, motor branch circuits, panel boards, transformer secondary, distribution boards, generator interconnections, EV charging infrastructure.

⚡ IEC 60364 Cable Sizing — Quick Estimator

Pre-loaded with defaults for Reference Method B1 — single-core cables in conduit on a wooden wall. Edit any field to recompute.

Required It (A)
Minimum Cable Size
Cable Ampacity Iz
Derating Applied

⚠️ Estimate based on copper / XLPE conductors per IEC 60364-5-52 Table B.52.4. Use the full calculator for voltage drop, short-circuit and protection coordination.

IEC 60364-5-52 Cable Sizing — Method

IEC 60364-5-52 (Wiring Systems — Selection and Erection) is the international standard adopted by every IEC member state — directly in Europe (HD 60364-5-52), Asia, Africa and South America, and as the basis of national wiring rules in BS 7671, AS/NZS 3008 and others. The procedure is: derate the table ampacity for ambient temperature (Ca), grouping (Cg) and thermal insulation (Ci); pick the smallest cable whose corrected ampacity Iz exceeds the design current Ib.

Required tabulated current
It = Ib ÷ (Ca × Cg × Ci)

Where:

  • Ib — design current of the circuit (A), from the load calculation
  • Ca — ambient temperature correction (1.00 at 30 °C reference)
  • Cg — grouping / bunching factor (1.00 for a single circuit)
  • Ci — thermal-insulation factor (1.00 if the cable is in free air; 0.50 if fully buried in insulation)

Then pick the smallest cable cross-section in IEC 60364-5-52 Table B.52.4 whose tabulated ampacity Iz ≥ It.

Related cable sizing calculators

Other standard- and method-specific cable-sizing calculators in the same series — same procedure, different reference tables and defaults:

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Frequently Asked Questions

Which IEC 60364-5-52 table do I use for ampacity?

For copper conductors with PVC (70°C) insulation use Table B.52.2; for XLPE/EPR (90°C) insulation use Table B.52.4. Each row gives the tabulated current Iz for sizes 1.5–630 mm² × Reference Methods A1, A2, B1, B2, C, D1, D2, E, F, G. The Iz values are at 30°C ambient, no grouping — derate for actual conditions.

What are the IEC reference installation methods?

IEC 60364-5-52 defines reference methods A1/A2 (insulated conductors / cables in conduit in thermally insulated wall), B1/B2 (in conduit or trunking on wall), C (clipped direct on a wall or ceiling), D1/D2 (in ground in conduit / direct buried), E (free air, clipped to perforated tray), F (free air, multi-core spaced) and G (free air, single-core touching). The reference method determines which Iz column to read.

How do I apply IEC 60364 derating factors?

Multiply the tabulated Iz by all applicable correction factors: Iz_corrected = Iz_table × Ca × Cg × Ci. Ca = ambient temperature (Table B.52.14, e.g. 0.87 at 40°C for XLPE), Cg = grouping factor (Table B.52.17, e.g. 0.80 for 3 circuits touching), Ci = thermal insulation factor (0.5 if cable passes fully through insulation > 0.5 m). Then verify Iz_corrected ≥ Ib.

What voltage-drop limit does IEC 60364-5-52 require?

Annex G recommends ≤ 3 % for lighting circuits and ≤ 5 % for other uses, measured between the origin of the installation and the load. Some countries adopt stricter limits (e.g. UK BS 7671 keeps the 3 % / 5 % values; Germany VDE 0100-520 follows IEC). Voltage drop at consumer connections to the public network must not exceed the values agreed with the DNO.

Does IEC 60364-5-52 cover short-circuit cable sizing?

Short-circuit thermal sizing is covered in IEC 60364-4-43 and IEC 60364-5-54 with the adiabatic equation S² ≥ I²·t / k², where k = 115 (PVC Cu), 143 (XLPE Cu), 76 (PVC Al), 94 (XLPE Al). The minimum cable size selected for ampacity must also satisfy this short-circuit withstand check during the protective device's clearing time.

Is IEC 60364 the same as the European HD 60364?

Functionally yes — HD 60364-5-52 is the CENELEC harmonisation document, which transposes IEC 60364-5-52 into European national standards (DIN VDE 0100-520, NF C 15-100, NEN 1010, etc.). Each national code may add country-specific notes, but the ampacity tables and methodology are identical.

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