⚡ IEC 60364-5-52 · International

IEC 60364 Cable Sizing Calculator

Calculate minimum cable cross-section per IEC 60364-5-52 — Reference Method, derating factors (Ca, Cg, Ci) and Annex G voltage-drop limits. Used worldwide except North America.

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kW to cable size — Quick answer

To size a cable from a load expressed in kW, first convert to amps using the load type (motor, resistive, three-phase), then pick the smallest cable whose corrected ampacity meets the design current.

Single phase: I = (kW × 1000) / (V × PF × η)
Three phase: I = (kW × 1000) / (√3 × VLL × PF × η)
Then: pick cable where Iz × Ca × Cg ≥ I × 1.25 (motor) or ≥ I (resistive)

Worked example: 22 kW three-phase 415 V induction motor, PF 0.85, η 0.90. Full-load amps = (22 × 1000) / (√3 × 415 × 0.85 × 0.90) = 40.0 A. With NEC 125% motor margin: required ampacity = 50 A. From IEC 60364-5-52 method B1 PVC Cu at 30 °C: 10 mm² copper (Iz = 50 A).

Quick reference: motor cable size by kW rating (three-phase 415 V, PF 0.85, Cu PVC, method B1)

Motor kW FLA (A) Required I (×1.25) Cable size (Cu, mm²)
0.751.51.91.5
1.53.03.751.5
2.24.45.51.5
3.77.08.71.5
5.510.513.12.5
7.514.017.52.5
112126.34
1528356
22405010
30556916
37688525
458210335
5510012550
7513516970
110196245120

Standard / source: NEC NFPA 70 Article 430 (motors); IEC 60364-5-52 Annex B; BS 7671 Section 433; AS/NZS 3008.1.1.

Used for: Sizing cable for induction motors, HVAC compressors, pumps, conveyors, machine tools, and any kW-rated electrical load. Always apply the 125% motor margin per NEC/IEC for branch-circuit conductor.

⚡ IEC 60364 Cable Sizing — Quick Estimator

Pre-loaded with defaults for Reference Method B1 — single-core cables in conduit on a wooden wall. Edit any field to recompute.

Required It (A)
Minimum Cable Size
Cable Ampacity Iz
Derating Applied

⚠️ Estimate based on copper / XLPE conductors per IEC 60364-5-52 Table B.52.4. Use the full calculator for voltage drop, short-circuit and protection coordination.

IEC 60364-5-52 Cable Sizing — Method

IEC 60364-5-52 (Wiring Systems — Selection and Erection) is the international standard adopted by every IEC member state — directly in Europe (HD 60364-5-52), Asia, Africa and South America, and as the basis of national wiring rules in BS 7671, AS/NZS 3008 and others. The procedure is: derate the table ampacity for ambient temperature (Ca), grouping (Cg) and thermal insulation (Ci); pick the smallest cable whose corrected ampacity Iz exceeds the design current Ib.

Required tabulated current
It = Ib ÷ (Ca × Cg × Ci)

Where:

  • Ib — design current of the circuit (A), from the load calculation
  • Ca — ambient temperature correction (1.00 at 30 °C reference)
  • Cg — grouping / bunching factor (1.00 for a single circuit)
  • Ci — thermal-insulation factor (1.00 if the cable is in free air; 0.50 if fully buried in insulation)

Then pick the smallest cable cross-section in IEC 60364-5-52 Table B.52.4 whose tabulated ampacity Iz ≥ It.

Related cable sizing calculators

Other standard- and method-specific cable-sizing calculators in the same series — same procedure, different reference tables and defaults:

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Frequently Asked Questions

Which IEC 60364-5-52 table do I use for ampacity?

For copper conductors with PVC (70°C) insulation use Table B.52.2; for XLPE/EPR (90°C) insulation use Table B.52.4. Each row gives the tabulated current Iz for sizes 1.5–630 mm² × Reference Methods A1, A2, B1, B2, C, D1, D2, E, F, G. The Iz values are at 30°C ambient, no grouping — derate for actual conditions.

What are the IEC reference installation methods?

IEC 60364-5-52 defines reference methods A1/A2 (insulated conductors / cables in conduit in thermally insulated wall), B1/B2 (in conduit or trunking on wall), C (clipped direct on a wall or ceiling), D1/D2 (in ground in conduit / direct buried), E (free air, clipped to perforated tray), F (free air, multi-core spaced) and G (free air, single-core touching). The reference method determines which Iz column to read.

How do I apply IEC 60364 derating factors?

Multiply the tabulated Iz by all applicable correction factors: Iz_corrected = Iz_table × Ca × Cg × Ci. Ca = ambient temperature (Table B.52.14, e.g. 0.87 at 40°C for XLPE), Cg = grouping factor (Table B.52.17, e.g. 0.80 for 3 circuits touching), Ci = thermal insulation factor (0.5 if cable passes fully through insulation > 0.5 m). Then verify Iz_corrected ≥ Ib.

What voltage-drop limit does IEC 60364-5-52 require?

Annex G recommends ≤ 3 % for lighting circuits and ≤ 5 % for other uses, measured between the origin of the installation and the load. Some countries adopt stricter limits (e.g. UK BS 7671 keeps the 3 % / 5 % values; Germany VDE 0100-520 follows IEC). Voltage drop at consumer connections to the public network must not exceed the values agreed with the DNO.

Does IEC 60364-5-52 cover short-circuit cable sizing?

Short-circuit thermal sizing is covered in IEC 60364-4-43 and IEC 60364-5-54 with the adiabatic equation S² ≥ I²·t / k², where k = 115 (PVC Cu), 143 (XLPE Cu), 76 (PVC Al), 94 (XLPE Al). The minimum cable size selected for ampacity must also satisfy this short-circuit withstand check during the protective device's clearing time.

Is IEC 60364 the same as the European HD 60364?

Functionally yes — HD 60364-5-52 is the CENELEC harmonisation document, which transposes IEC 60364-5-52 into European national standards (DIN VDE 0100-520, NF C 15-100, NEN 1010, etc.). Each national code may add country-specific notes, but the ampacity tables and methodology are identical.

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